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Mineral-Insulated (MI) Thermocouple

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Mineral-Insulated (MI) Thermocouple

Overview

As defined in GB/T 18404-2022, a mineral-insulated (MI) thermocouple consists of thermocouple wires, a high-purity magnesium oxide insulation layer and a metal protection tube that are compacted into a solid composite structure through multiple integrated drawing passes. It is used with various indicating instruments, recording devices and temperature control systems to measure the temperature of fluids, steam, gaseous media and solid surfaces. It is widely used in core industrial sectors such as petrochemical, power generation, iron and steel metallurgy, precision manufacturing, semiconductors and aerospace, and is also an indispensable basic temperature sensing element in scientific experiments and high-end equipment testing.

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Key Features

  • Integrated dense structure with high mechanical strength and high-pressure resistance
  • Excellent flexibility and installation adaptability
  • High electrical safety
  • Ultra-fast thermal response, wide temperature range and long-term stability

Technical Specifications

WRNK₂—241ⅡØ6×600G39
Code Segment Meaning & Options Value in This Example
W Temperature instrument W
R Thermocouple R
N Thermocouple Graduation (P: PtRh10-Pt (S),Q: PtRh13-Pt (R),R: PtRh30-PtRh6 (B),N: NiCrSi-NiSi (N),M: NiCrSi-NiSiMg (N),E: NiCr-CuNi (E),F: Fe-CuNi (J),C: Cu-CuNi (T)) N NiCrSi-NiSi (N)
K Sheath Type K, MI
₂ No. of Thermocouples (Single (unmarked),2: Dual element) ₂ Dual element
2 Terminal Head Type (0 Simplified,2 Splash-proof,3 Waterproof,4 Flameproof (Ex d),6 Round plug-in,7 Flat plug-in,8 Handle type,9 With extension wire) 2 Splash-proof
4 Mounting Type (1 Without fixing device,2 Fixed compression thread,3 Movable compression thread,4 Fixed compression flange,5 Movable compression flange) 4 Fixed compression thread
1 Hot Junction Type (1 Insulated,2 Grounded (shell-contact),3 Split-core insulated,4 Exposed) 1 Insulated
Ⅱ Tolerance Class (Ⅰ: Class I,Ⅱ: Class II,Ⅲ: Class III,Pt: Class Pt) Class II
Ø6×600 Sheath O.D. × Length (Ø0.5 ~ Ø8.0) Ø6mm × 600mm
G39 Protection Tube Material (1Cr18Ni9Ti is indicated by B, GH3039 by G39, GH3030 by G30, 304, 316L, 2520) G39(GH3039)

Product name, model, graduation No., outer sheath material and operating temperature

Product name Model Graduation No. Outer Sheath Material Outer Dia. (mm) Recommended max. service temperature °C
MI NiCr-NiSi (Type K) thermocouple
MI NiCrSi-NiSiMg (Type N) thermocouple
WRNK
WRMK
K
N
GH3030
GH3039
Cr25Ni20
0.5,1.0 500
1.5,2.0 800
3.0,4.0,4.5,5.0 900
6.0,8.0 1100
MI NiCr-NiSi (Type K) thermocouple
MI NiCrSi-NiSiMg (Type N) thermocouple
WRNK
WRMK
K
N
1Cr18Ni9Ti
316L
304
0.5,1.0 400
1.5,2.0 600
3.0,4.0,4.5,5.0 800
MI NiCr-CuNi (constantan) thermocouple WREK E 1Cr18Ni9Ti
316L
304
0.5,1.0 400
1.5,2.0 500
3.0,4.0,4.5,5.0 600
6.0,8.0 800
MI Fe-CuNi (constantan) thermocouple WRFK J 1Cr18Ni9Ti
316L
304
0.5,1.0 300
1.5,2.0 400
3.0,4.0,4.5,5.0 500
6.0,8.0 750
MI Cu-CuNi (constantan) thermocouple WRCK T 1Cr18Ni9Ti
316L
304
0.5,1.0 200
1.5,2.0,3.0 300
6.0,8.0 400
MI PtRh10-Pt thermocouple WRPK S GH3030
GH3039
N10276
1.0,1.5 800
2.0,3.0 900
4.0,4.5 1000
5.0,6.0,8.0 1300
MI PtRh13-Pt thermocouple WRQK R GH3030
GH3039
N10276
1.0,1.5 800
2.0,3.0 900
4.0,4.5 1000
5.0,6.0,8.0 1300
MI PtRh30-PtRh6 thermocouple WRRK B GH3030
GH3039
N10276
4.0,4.5 1100
5.0,6.0,8.0 1300

Remarks:
1. For Types S, R and B MI platinum-rhodium thermocouples, the maximum service temperature of the N10276 (Hastelloy C276) protection tube is 1300 °C;
2. Products of other materials and outer diameters can be supplied by agreement between supplier and purchaser;
3. All MI thermocouples comply with GB/T 18404-2001.

Tolerance Class

With the reference junction at 0 °C, the thermoelectric EMF shall comply with GB/T 16839.1—1997 “Thermocouples — Part 1: Reference tables”, and the tolerances for different classes shall comply with the values given in the table below.

Tolerance Class Model Graduation No. Tolerance value℃ Temperature range °C
Base-metal MI thermocouple I WRNK K ±1.5℃or±0.4%t -40~1100
WRMK N
WREK E -40~800
WRFK J -40~750
WRCK T ±0.5℃or±0.4%t -40~350
Ⅱ WRNK K ±2.5℃or±0.75%t -40~1100
WRMK N
WREK E -40~800
WRFK J -40~750
WRCK T ±1.0℃or±0.75%t -40~400
Ⅲ WRNK K ±2.5℃or±1.5%t -200~40
WRMK N
WREK E
WRCK T ±1.0℃or±1.5%t
Noble-metal MI thermocouple Ⅱ WRPK S ±1.5℃or±0.25%t 300~1100
WRQK R
Pt WRPK S ±3.0℃or±0.5%t
WRQK R
Ⅱ WRRK B ±0.25%t 600~1200
Ⅲ ±4.0℃or±0.5%t

Remarks: In the table, t is the absolute value of the measured temperature and Pt is the standard class.

Response time τ0.63 of MI thermocouples with different outer diameters

Hot Junction Type Outer Dia. (mm)
0.5 1.0 1.5 2.0 3.0 4.0 5.0 6.0 8.0
Insulatedτ0.63s 0.1 0.2 0.3 0.5 1.5 3.0 5.0 8.0 10
Grounded (shell-contact)τ0.63s 0.05 0.1 0.2 0.3 0.5 1.0 2.0 2.5 5.0
Exposedτ0.63s 0.01 0.02 0.02 0.03 0.05 0.07 0.08 0.10 0.12

Hot junction types and features of MI thermocouples

Hot Junction Type Structure Features
Insulated Slow thermal response, high mechanical strength, long service life and resistance to electromagnetic interference
By case type Fast thermal response, high mechanical strength and long service life, not suitable for temperature measurement in locations with electromagnetic interference
Separated insulated Same as insulated type
Exposed Fastest thermal response, low mechanical strength, short service life

Insulation resistance

The insulation resistance shall be measured between thermocouple wires, and between the wires and the sheath. For cables with an outside diameter of 1.5 mm or less, the test voltage is 75 ± 25 V DC; for cables with an outside diameter greater than 1.5 mm, the test voltage is 500 ± 50 V DC. The insulation resistance per metre at room temperature and at high temperature shall comply with the values given in the table below.

Test environment Model Min. measuring length (m) Test temperature °C Min. insulation resistance MΩ/m
Room temperature WRNK/WRMK/WREK/WRFK/WRCK
/WRPK/WRQK/WRRK
1 25±15 1000
High temperature 0.5 500±15 5
WRCK 300±15 500

Note: The insulation material of MI thermocouples and MI thermocouple cables has limited conductivity. The insulation resistance decreases as the cable length increases; the conductivity per unit length is expressed in S·m⁻¹ (equal to Ω⁻¹·m⁻¹). For cables or thermocouples longer than 1 m, the insulation resistance is expressed in Ω·m or MΩ·m; the insulation resistance is inversely proportional to the length, and for lengths below 1 m it is expressed in MΩ·m.

Ordering & Inquiry

For selection guidance, specification confirmation or quotation, please call 0512-57892201, Mobile 13451695112, or submit an online order. Suzhou Dingluxuan Sensor Technology Co., Ltd. provides a complete matching service from temperature sensing elements to complementary ceramic insulation parts.

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